New consulting relationship with GreenTecAuto begins
What actually goes wrong with the batteries????
A look at todays Hybrid and EV battery packs
Battery packs exposed
Keeping Warm In New England
Plugging into the SUN
Making a small solar concentrator
Building MIMA and the plug in adapters
Converting a telephone truck to electric
Bucket truck kicks it's gas habit for good
First zero carbon test drive
E-Tek motor drive installed
New batteries for EV 1
New coupling shaft
Not enough torque
The controller
The coupling
The drive motor
The mounting plate
The truck likes the new batteries
Tranny support
DIY dual pulse Capacitor Discharge Spotwelder
Chevy Bolt EV joins the family
Getting in shape while making electricity
Replacing gasoline with solar electric lawn equipment
What is Genesis One?
How to stop the aging process DIY
MIMA Install Day 2005 a Big Success!
Building a hybrid car grid charger
Tapping into the Wind
Expanding MIMA with the Distribution board ( users projects )

New batteries for EV 1

New batteries for EV 1
culling out the good from the bad

Like the yard buggy, I used the big batteries for the solar battery bank, so I made up another 4 48 V modules. I first had to find the good modules and match them as closely as possible relative to AH capacity. Started by connecting 28 modules in series clamped with pipe clamps. I cycled them with the grid charger and discharger to recondition all of them, and then on the last discharge, I drew the line with the modules that had lost a cell when the total voltage had dropped to 1.25V/cell average
I removed the weaker modules and replaced them with more tested ones to again find the modules with the best capacity. Next I constructed 4 of the 7 module packs, and again tested them with a couple of cycles,I replaced the weakest modules, and finally got 4 reasonably matched and highest capacity packs.
I made up a paralleling buss that would accept up to 5 of the 48V packs .
Finally I need a 12V module to power the solenoid valves on the bucket, and I will be ready to roll.