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A look at todays Hybrid and EV battery packs
Battery packs exposed
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Building MIMA and the plug in adapters
Converting a telephone truck to electric
DIY dual pulse Capacitor Discharge Spotwelder
Chevy Bolt EV joins the family
Getting in shape while making electricity
Retirement
Replacing gasoline with solar electric lawn equipment
What is Genesis One?
How to stop the aging process DIY
MIMA Install Day 2005 a Big Success!
Building a hybrid car grid charger
Tapping into the Wind
Expanding MIMA with the Distribution board ( users projects )

Inside the 100A semiconductor battery pack fuse

Inside the 100A semiconductor battery pack fuse
The insides of a high power fuse

The battery packs of all hybrid cars have a very special fuse to protect the circuits and the pack from short circuit and over current conditions.An Insight owner came over so that I could help him diagnose his IMA problem, and we found tht the main 100A fuse was blown. He had already replaced the inverter stage, which must have been the cause of the fuse failure.
Opening a high voltage high current DC circuit requires a special type of fuse. It is called a semiconductor fuse, but this name is misleading. There are no semiconductors in the fuse, the name describes it's ability to blow extremely quickly so any semiconductor devices it is powering will be protected, and this means rapidly quenching the hot arc that forms when a high power DC circuit is opened. The metal element is similar to a regular fuse, but the fuse is filled with an insulating glass like powder that rapidly melts and quenches the arc.I opened the blown fuse so we could see how it is constructed.